Bots, which we often call automated debugging robots, are really attracting more and more attention in this era of increasing industrial automation. Its main function is to replace manual labor to complete the cumbersome and repetitive equipment installation and debugging work with particularly high accuracy requirements. This thing has real benefits to improving work efficiency, reducing labor costs, and ensuring debugging quality! Many people who are just starting to come into contact with this aspect may be confused about what it is, how it is used, what advantages it has, and what are its advantages.
Next, let’s break down the key content related to bots, hoping to bring you some useful information:
1. Basic concepts and core functions : bots, simply put, is an intelligent device that integrates sensor technology, motion control technology, and artificial intelligence algorithms. Its core functions mainly include several aspects: automatic identification of device parameters, that is, it can identify various parameter information of the device itself; the program is automatically configured, and the corresponding program is configured according to the identified parameters; the performance is automatically detected, and after debugging, it can also detect whether the performance of the device meets the standards; the debugging report is automatically generated, and the data results of the entire debugging process can automatically generate reports, saving the effort of manual sorting.
2. Applicable scenarios and outstanding advantages : This thing can play its best role in large-scale mass production scenarios such as home appliance production lines, automobile manufacturing workshops, electronic component assembly factories! Why? Because there are many devices in these places, and the debugging process is basically the same, manual debugging is slow and prone to errors. In these scenarios, the advantages of bots are very obvious: the debugging cycle can be shortened by more than 50%. This data is not nonsense, but there are actual cases; the manual error rate can be reduced to almost zero, and the accuracy is quite high; it can also work 24 hours a day without having to stop and rest or eat like artificially.
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3. Key purchasing skills and pit avoidance guide : If you plan to buy bots, you have to pay attention: First of all, it depends on its compatibility , whether it can be seamlessly connected with the existing PLC systems, robot control systems, industrial software, etc. in the workshop. What if it is not in line with it? Secondly, computing processing capability is also very important. You have to look at its central processor model and memory size. If the processing speed is slow, it will affect the debugging efficiency; there is also the accuracy of the sensor, such as the resolution of the visual sensor and the measurement range of the force sensor, which is directly related to whether the debugging results are accurate; after-sales service, many people are prone to ignore this, so you have to understand whether the manufacturer provides installation training, fault repair, and software upgrade services. Don’t buy it and no one cares about it.
4. Key points of daily use and operation and maintenance : After buying it, you should not be careless in daily use and operation and maintenance: Do regular cleaning and calibration , sensor lenses, moving parts, etc., which are prone to dust and oil stains, and you must clean at least once a month. It is best to do it once a quarter for calibration; the software system must be updated in a timely manner, and manufacturers will generally release new versions from time to time to fix some bugs, add new functions, and update them in time; also do a good job of data backup, program codes, parameter configuration files during debugging, and backup them to a special server every day. If the equipment fails, it will be troublesome.
5. FAQ :
Q: What should I do if the bots suddenly loses power when debugging the equipment? Answer: The bots produced by regular manufacturers usually have a power outage memory function. After the call comes, it can continue debugging the steps that were not completed last time. It will not say that all the work is in vain and the data will be saved automatically. You can rest assured about this problem. – Q: Why is the performance of the equipment debugged by the robot without manual debugging? Answer: It is highly likely that the robot's parameter settings are inappropriate, such as the force control threshold is set high or low, or the motion path planning is not reasonable. At this time, you have to check the parameter configuration and re-optimize the algorithm model instead of suspecting that the robot is not good.
In general, the current trend of industrial automation development of bots can bring real benefits to enterprises. However, when choosing, you must carefully compare the performance parameters of different brands and models based on your actual needs, as well as prices, and you cannot blindly follow the trend and buy expensive or recommended by others. The best one is suitable for you! If you do a good job of maintaining your daily use, it can give full play to its greatest value and help the company's production!
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