Regarding the renovation and upgrading of old systems, many people actually can't figure out what to do to get it right, especially those master equipment that has been used for many years and is difficult to find on the market. If you throw it away, it will cost money. If you don't throw it away, it will make trouble every day and delay normal use… This is really a worrying group of people! Kits I talked to several factory equipment maintenance masters and they had no idea. To put it simply, it is a set of upgraded and modified parts combination packages tailored for those ready-made old systems that are about to be eliminated and manufacturers are not very careful. Everything inside is quite complete, with new control boards, alternative sensor modules, and supporting software programs. In general, it is impossible to disassemble the entire large system and replace it with new ones, so that the old equipment can be revived and played a big role, and the performance may be able to keep up with and close to new equipment! By the way, we provide global procurement services for weak current intelligent products!
1. Key points for choosing the compatibility matching level : First of all, the first thing you need to do is to accurately understand the core parameters of your old system, such as the communication protocol type, interface shape and size, and the specific value of the power supply voltage and current, if you don’t fall into it, you have to understand it accurately. Otherwise, the modification set you bought cannot be installed or used at all, it will be in vain. I heard that many people have encountered such a bad thing.
2. Careful consideration of new functions required : Some people want to put all the current trendy functions on old devices as soon as they hear that they can be modified and upgraded. As a result, the hardware foundation of the old machine itself is there and cannot keep up with it, which makes it difficult to use the new functions for a long time, and the old functions are also implicated and make troubles… Don't do such a stupid thing
3. Reasonable control scope of the degree of change : Try to select those parts that only damage and aging to key cores, and replace them directly with simple transformation packages. Retrofit kits for obsolete systems, and do not make any damage to the line layout or machine mechanical structure at any time. In this way, not only will we easily cause unexpected troubles during construction, but it may also cause some adverse and poor impact on the overall internal stability of the equipment.
Why do you have to use a special modification kit instead of finding some messy parts to assemble them by yourself? On the one hand, the compatibility cannot be guaranteed at all, and various strange and troubles that make people lose their heads from time to time!
4. Testing methods for verification and testing of system stability after transformation : After installation, you must conduct at least 72 consecutive hours of full-load operation tests according to various extreme working conditions encountered during production work! Check whether the equipment will slow down when the temperature rises, and whether it will automatically restart when the voltage is unstable and fluctuating. All of these must be carefully checked.
5. Details of confirmation and implementation of subsequent maintenance and guarantee services : You must ask the supplier or seller of the transformation kit in advance whether they can provide technical support services for at least one to two years. If there is a problem with the program and it needs to be debugged, or a small part breaks again and needs to be replaced after a while, at least there is a place to find someone to solve it, right?
Q: How much money can you save when renovating an old system usually than buying a brand new system? Answer: According to the statistics of real transformation cases that I have come into contact with and heard in the past three years, it can generally save between 40 and 60% of the investment cost. If the large mechanical structure part in the original system is still intact and solid, it can even save more than 70% of the money! However, the specific situation depends on the quality of the transformation kit you choose and the complexity of the upgraded functions.
Q: Will the renovation process have a particularly significant impact on the normal production of the factory? Answer: As long as the preliminary preparations are done thoroughly, such as preparing all pipelines that need to be replaced and new parts that need to be used in advance, and then finding experienced professional and technical construction teams to work, generally, the transformation and upgrading of ordinary mechanical equipment can be completed in a total of no more than three days, and the impact of shutdown can be controlled within the minimum and lowest range…
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